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Introduction to Thermo-fluid Dynamics of Two-phase Flow

  • Fundamentals of two-phase flow
    • Two-phase flow definition
  • Fundamentals of computational simulation code for two-phase flow
  • Fundamentals of mass, momentum, and energy conservation equations for two-phase flow
    • Homogeneous flow model, drift-flux model, two-fluid model
  • Fundamentals of several constitutive equations
    • Flow regime map
    • Void fraction
    • Interfacial area concentration
    • Frictional pressure drop
    • Interfacial force
  • Two-phase flow modeling

Fundamentals of two-phase flow

What is two-phase flow

Two-phase flow is composed of two immiscible mediums.

  • Gas-liquid two-phase flow
  • Solid-gas two-phase flow
  • Solid-liquid two-phase flow
  • Liquid-liquid two-phase flow
gas-liquid flow
ClassTypical regimesGeometryConfigurationExamples
Separated flowsFilm flowtable of two-phase flow1Liquid film in gas; Gas film in liquidFilm condensation; Film boiling
Annular flowtable of two-phase flow2Liquid core and gas film; Gas core and liquid filmFilm boiling; Boilers
Jet flowtable of two-phase flow3Liquid jet in gas; Gas jet in liquidAtomization; Jet condenser
Mix or Transactional flowsCap, Slug or Churn-turbulent flowtable2 of two-phase flow1Gas pocket in liquidSodium boiling in forced convection
Mix or Transactional flowsBubbly annular flowtable2 of two-phase flow2Gas bubbles in liquid film with gas coreEvaporators with wall nucleation
Mix or Transactional flowsDroplet annular flowtable2 of two-phase flow3Gas core with droplets and liquid filmSteam generator
Mix or Transactional flowsBubbly droplet annular flowtable2 of two-phase flow4Gas core with droplets and liquid film with gas bubblesBoiling nuclear reactor channel
Dispersed flowsBubbly flowtable3 of two-phase flow1Gas bubbles in liquidChemical reactors
Dispersed flowsDroplet flowtable3 of two-phase flow2Liquid droplets in gasSpray cooling
Dispersed flowsParticulate flowtable3 of two-phase flow3Solid particles in gas or liquidTransportaion of powder
flow regimeMishima-Ishii regime map
  • Bubbly-to-Slug: α0.3

Why is two-phase flow so difficult

Different Density:

density of two-phase flow

Peculiar characteristics of two-phase flow dynamics

Thermal and Kinematic Non-Equilibrium

  • Driving Mechanism: Natural circulation flow, forced convective flow (laminar or turbulent flow)
  • Flow Regime: Dispersed (bubbly, slug, churn flow), separated (annular or stratified flow)
  • Flow Orientation: Upward, downward, inclined, counter current, elbow, sudden expansion & contraction
  • Flow Channel Scale: Micro, mini, conventional (or medium-size), large
  • Phase Change: Wall nucleation & condensation, interfacial heat transfer, non-condensable gas effect
  • Wall Heat Transfer: One-component with phase change, two-component without phase change
  • Wall Effect: CHF, bubble nucleation, hydrophilic or hydrophobic
  • Characteristic Length Scale: Kolmogorov scale, bubble size, sub-channel size, flow channel size
  • Pressure and Temperature: Room temperature-to-nuclear reactor core temperature
  • Gravity: Microgravity-to-elevated gravity
  • Flow Instability: Geysering, chugging, density-wave oscillation
  • Pressure Wave and Shock Wave: Water hammer, steam explosion
  • Critical Flow: Choking flow
  • Flow Structure: Internal flow, external flow
  • Coupling between Two-Phase Flow & Structure: Flow induced vibration

Fundamentals of computational simulation code for two-phase flow

Key parameters in two-phase flow analysis

  • Mass conservation eq.
  • Momentum conservation eq.
  • Energy conservation eq.

Simplified computational code structure

procedure of solving two-phase flow

No. of balance eq. Single-phase flow: 3 Two-phase flow: 3(mixture model), 6 (=3×2), or others? Assumptions

  • Relative velocity b/w gas & liquid phases
  • Temperature difference b/w gas & liquid phases Two-phase flow model
  • Homogeneous flow model
  • Mixture model
  • Two-fluid model Pros. & Cons.
  • Numerical instability
  • Available constitutive eqs.

Averaging methods

  • Time domain
    • Instantaneous
    • Time average
  • Space domain
    • Local
    • Control volume (or surface) average
    • 1D (Nuclear system analysis)
    • Porous (Steam generator analysis)
    • Sub-channel (Sub-channel analysis)
    • 3D (Detailed analysis of flow field)

Fundamentals of mass, momentum, and energy conservation equations for two-phase flow

Instantaneous single-phase flow

Reynolds number: (inertia force / viscous force)

N-S equation (Instantaneous formulation):

ρDvDt=pCμ+ρgma=F

F = (Surface force) + (Volumetric force)

  • (Surface force) = (Pressure)+(Shear stress)
  • (Volumetric force) = (Gravity)

a = (Local acceleration) + (Convective acceleration)

Time-averaged single-phase flow

A×BA¯×B¯A×B=A¯×B¯+α

N-S equation (Time-averaged formulation):

ρDv¯Dt=p¯(Cμ+CTReynolds stress)+ρg.

Reynolds stress: Momentum transfer due to turbulence

Turbulence models

  • Mixing length model
  • kε model

Time-averaged two-phase flow

Two-phase flow

  • Instantaneous formulation of gas and liquid phases
ρDvDt=pCμ+ρg
  • Time-averaged formulation
    • Kinematic condition (Relative velocity)
      • Homogeneous model
      • Mixture model (1 mixture momentum eq.)
        • Slip model
        • Drift-flux model
    • Two-fluid model (2 momentum eq.)
  • Thermal condition (Temperature difference)
    • Thermal equilibrium (1 mixture energy eq.)
    • Thermal non-equilibrium (2 energy eq.)
  • Evaporation (Tg>Tf)
  • Condensation (Tg<Tf)

Drift-flux model

4 equations:

  • Mixture continuitv equation
ρmt+(ρmvm)=0
  • Continuity equation for phase 2
α2ρ2t+(α2ρ2vm)=Γ2(α2ρ2V2m)
  • Mixture momentum equation
ρmvmt+(ρmvmvm)=pm+[C+C~T+C~D]+ρmgm+Mm

where

CDk=12αkρkVkmVkm,Vkmvkvmvmk=12αkρkvkρm,ρmk=12αkρk
  • Mixture Energy equation
Vkjvkjj=k=12αkvk

Total number of unknown variables: 27: Flow regime

ρk,p¯¯k,T¯¯k,i^k,Ti,σ,ρm,vm,pm,Vkm,C,CT,Mm,αk,im,q,qT,Φmμ,Φmσ,Φmi,Γ2

Two-fluid model [core]

Totally 6 equations:

  • Continuity equation
αkρkt+(αkρkvk^)=Γk
  • Momentum equation
αkρkvk^t+(αkρkvk^vk^)=(αkpk)+[αk(Ck+CkT)]+αkρkg^k+Mk
  • Energy equation
  • 3 jump conditions
k=12Γk=0gas-liquid interface

Total number of unknown variables: 36: Flow regime

αk,ρk,vk^,Γk,pkCk,TkT,Cki,Mik,MmH,pki,ik^,qk,qkT,aiqkTk,Ti,H21,σ¯¯,ai,psat

With HEM, it becomes 3 equations

Summary of two-phase flow formulation

2-field diagram

Fundamentals of several constitutive equations

One-dimensional computational code structure

1D diagram

Important parameters in two-phase flow analysis [core]

  • Flow regime map
    • Basic idea of flow regime transition criteria
  • Void fraction
    • Basic idea of drift-flux model
  • Interfacial area concentration
    • Significance of interfacial transfer terms
  • Frictional pressure drop
  • Interfacial force
    • Drag force
    • Non-drag force (Lift force, wall lubrication force etc.)
  • scaling design
  • mechanistic modeling
  • instrumentation development
  • experiment
  • computational calculation

Flow regime map

1D diagram

The flow regime depends on the void fraction

Void fraction

Drift velocity, which is generated by the force balance b/w buoyancy force and drag force:

vgj=vgj=(1α)vr
vgj=vgj=vg(jg+jf)=vg[αvg+(1α)vf]=(1α)(vgvf)=(1α)vr
  • : × (void fraction)
  • : Area-averaging

One-dimensional (or area-averaged) drift-flux model:

vgjgα=C0j+vgj

where C0 is distribution parameter and vgj is the drift velocity:

C0αjαj,vgjαvgjα
vgj=vgjαvgj=αvgαjαvgj=αvgαjαvg=αj+αvgjαvgα=αjα+αvgjααvgα=αjαjj+αvgjα

In Homogeneous flow (Uniform gas distribution, C0=1, & no relative velocity, vgj=0 m/s ) Gas velocity:

vgjgα=j

Mixture volumetric flux Center of volumetric velocity

α=jgC0j+vgj=jg/jC0+vgj/j

In HEM: vgj=0,C0=1

C0=αjαj=1Aαj dA1Aα dA1Aj dA=1(If α is constant)

Distribution parameter C0:

{=1flat surface / uniform α>1with surface tension<1wall peaking

Dix model for C0:

C0=β[1+(1β1)b]

where

b=(ρgρl)0.1
β=(Gxρg)/(Gxρg+G(1x)ρf)
  • For regular pipe:
C0=1.20.2(ρgρf)0.5.
  • For rectangular channel / duct:
C0=1.350.35(ρgρf)0.5.
  • For rod bundle:
C0=1.100.10(ρgρf)0.5.
  • For Subcooled boiling flow:
C0=1.20.2(ρgρf)0.5(1e18α)C0=1.2 If α=0.

C0: Channel geometry dependent

Drift velocity vgj:

Suggested by Lahey & Moody:

vgj=2.9[(ρfρgρf2)σg]0.25
  • Bubbly:
vgj=2(Δρgσρf2)1/4(1α)1.75
  • Slug:
vgj=0.35(Δρgσρf2)0.5
  • Churn:
vgj=2(Δρgσρf2)1/4

Development of void fraction model

  1. HEM, and 20% overprediction
  2. Slip model: Slip ratio s=
s=vgvf=jg/αjf/(1α)=(1α)jgαjfsjfjg=1α1α=11+sjfjg
  1. Drift-flux model

Interfacial area concentration

  • Mass equation
αkρkt+(αkρkvk)=Γ¯k=aimk
  • Momentum equation
αkρkvkt+(αkρkvkvk)=αkpk+αk(Ckμ+CkT)+αkρkg+vkiΓk+MjkαkCi

Energy equation

αkρkHkt+(αkρkHkvk)=αk(qk+qkT)+αkDkDtpk+HkiΓk+aiqik1+Φk

(Interfacial transfer term)=( Interfacial area concentration ) x ( Driving potential )

ai=6αDsm

Frictional pressure drop

Lockhart-Martinelli method:

(ΔpΔz)2ϕ,fric =Φf2(ΔpΔz)1ϕ,fric,f Darcy friction factor 

where (single phase)

(ΔpΔz)1ϕ,fric,f=λ1Dρfjf22,λ={64/Ref for laminar flow 0.316/Ref0.25 for turbulent flow 

and λ is Dancy friction factor; and Reynolds number:

RefρfjfDμf

For Two-phase multiplier, here's the Chiskolm equation:

Φf2=1+CX+1X2,C=20for gas & liquid turbulent flows

and

X(ΔpΔz)1ϕ,fric,f(ΔpΔz)1ϕ,fric,gis Martinelli parameterpressure drop for cylinderπD24p1=πD24p2+πDΔzτwp2p1Δz=4DτwΔpΔz=4Dτw
GasLiquidC: Chisholm coefficient
TurbulentTurbulent20
TurbulentLaminar12
LaminarTurbulent10
LaminarLaminar5
Rek{<1000,Laminar2000,Turbulent,k=g or f

Quiz - Void fraction

Superficial gas velocity =0.50 m/s, Superficial liquid velocity =0.30 m/s : What is the void fraction for air-water flow in a vertical 7 cm pipe under atmospheric pressure? Assume churn flow regime.

  • Flow regime
  • Flow direction
  • Flow channel geometry
  • Channel diameter
jgα=C0j+vgj

where

C0=1.20.2ρgρf=1.2

and

vgj=2(Δρgσρf2)0.25=0.23 m/s

Thus

α=jgC0j+vgj=0.501.2(0.50+0.30)+0.231=0.42vg=jgα=0.500.42=1.2 m/s

Quiz - Flow regime transition

Consider air-water flow in a vertical 7 cm pipe under atmospheric pressure. Derive bubbly-to-slug flow transition condition with critical void fraction of 0.30 .

  • Flow direction
  • Flow channel geometry
  • Channel diameter
jgα=C0j+vgj

where

C0=1.20.2ρgρf=1.2vgj=2(Δρgσρf2)0.25(1α)1.75

and

jf=1C0αcrit C0αcrit jgvgjC0jf=1(1.20.2ρg/ρf)αcrit (1.20.2ρg/ρf)αcrit jg2(Δρgσρf2)0.25(1α)1.75(1.20.2ρg/ρf)

where

αcrit =0.3.

Quiz - Interfacial area concentration

Consider air-water flow in a vertical 7 cm pipe under atmospheric pressure. Assume the bubble size given by twice the size of Laplace length scale. Assume uniformly distributed spherical bubbles. Calculate the interfacial area concentration for bubbly flow with the void fraction of 0.20.

La=σΔρg=0.0027 mDb=2La=2×0.0027=0.0055 mα=16πDb3n

Thus

ai=πDb2n=6αDb=6×0.200.0055=220 m1

Quiz2

A saturated steam-water mixture at 290C vertically flows in a rectangular channel with a width of 40 mm and a gap length of 2.4 mm . The volumetric gas and liquid flow rates are 5.0×105 m3/s and 3.0×105 m3/s, respectively. The distribution parameter is calculated by C0=1.350.35(ρg/ρf)0.5, whereas the drift velocity is calculated by vgj=0.35[(ρfρg)gDhρf]0.5. The bubble Sauter mean diameter is calculated by DSm=2La. Laplace length La is given by [σ(ρfρg)g]0.5.

Here, ρg(=39.2 kg/m3) and ρf(=732 kg/m3) are the densities of gas and liquid, respectively. g(=9.8 m/s2) is the gravitational acceleration. Dh is the hydraulic equivalent diameter. σ(0.0167 N/m) is the surface tension. Use three digits for significant digits.

  1. What is the value of the distribution parameter?
C0=1.350.35(ρgρf)0.5=1.27.
  1. What is the value of the drift velocity in  m/s?
Dh=4Ap=2×0.04×0.00240.04+0.0024 m0.00453 mvgj=0.35[(ρfρg)gDhρf]0.50.0717 m/s.
  1. What is the value of superficial gas velocity in  m/s?
jg=QgA=5.0×1050.04×0.0024 m/s=0.521 m/s.
  1. What is the value of gas velocity in  m/s?
jf=QfA=3.0×1050.04×0.0024 m/s=0.3125 m/svg=C0j+vgj=C0(jg+jf)+vgj1.27×(0.521+0.3125)+0.07171.13 m/s.
  1. What is the value of the void fraction?
α=jgvg0.5211.130.461.
  1. What is the value of the bubble Sauter mean diameter in  m?
DSm=2La=2[σ(ρfρg)g]0.5=2×0.0167(73239.2)×9.8 m0.00314 m.
  1. What is the value of the interfacial area concentration in 1/m?
ai=6αDSm882 m1.
  1. What is the value of the two-phase mixture density in  kg/m3?
ρm=αρg+(1α)ρf=0.461×39.2+(10.461)×732 kg/m3412 kg/m3.
  1. What is the value of the two-phase mass flux in  kg/m2s?
G=ρgjg+ρfjf39.2×0.521+732×0.3125249 kg/m2s.
  1. What is the value of the flow quality?
x=GgG=ρgjgG39.2×0.5212490.0819.

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